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Radio shuttle +Forklift

Radio Shuttle Pallet Rack System

 

 

Huayide Radio Shuttle Pallet Rack System

Radio Shuttle Pallet Rack System is a semi-automated system used in conjunction with forklift trucks for the storage of goods with low variety but high volumes per SKU.

 

This system is highly recommended for manufacturing businesses, especially fast-moving consumer goods, food, beverage and cold chain industries.

 

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System Components

 

 

Radio Shuttle Pallet Rack System Structure

  • #Uprights (Components of the Shuttle Racking System)
    Uprights
    Main supporting component of the racking system, primarily bearing the load of the racking.
  • #Horizontal & Diagonal Braces (Components of the Shuttle Racking System)
    Horizontal & Diagonal Braces
    Used to connect uprights to each other, forming upright frames together with the uprights.
  • #Safety Pins (Components of the Shuttle Racking System)
    Safety Pins
    Serves as a safety protection device.
  • #Double-Sided Spacers (Components of the Shuttle Racking System)
    Double-Sided Spacers
    Used to connect uprights to each other, enhancing the stability of the racking system.
  • #Base Feet (Components of the Shuttle Racking System)
    Base Feet
    Attached to the bottom of uprights to improve the overall stability of the racking system; adjustable foot anchors are used at the bottom.

 

 

How Does It Works?

 
Huayide Pallet Racking System

High Density Open Face Pallet Racking System

The High Density Open Face Pallet Racking System is the core storage framework, providing stable, ordered lanes for pallets and enabling smooth movement of battery-powered radio shuttles, while ensuring efficient space utilization and structural stability.

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Huayide radio shuttle

Battery-powered Radio Shuttles

Battery-powered radio shuttles are the key moving component: placed at lane ends by forklifts, they are controlled via remote to feed, retrieve, deposit and reshuffle pallets. Their quantity can be adjusted to meet throughput demands.

forklift for placing goods

Forklifts

Forklifts act as auxiliary components, placing shuttles at lane ends and moving them between lanes as needed. Their cooperation with shuttles ensures seamless system operation.This system solution is also available for cold storage with temperatures of up to -30°C.

 

 

 

High-Density Pallet Racking System Overview

 

HUAYIDE High-Density Pallet Racking System covers four core types: Radio Shuttle Rack, Drive-In Rack, Pallet Flow Rack and Mobile Racking. All of them share the following core features:

  • #HUAYIDE shuttle racking
    Radio Shuttle Rack
    Compact structure, maximizing warehouse space utilization;
    Single SKU per channel, suitable for high-volume single SKU storage;
    High operation efficiency, reducing warehouse handling time and improving order fulfillment speed.
  • #HUAYIDE Drive-In Rack
    Drive-In Rack
    Compact structure, maximizing warehouse space utilization;
    Single SKU per channel, suitable for high-volume single SKU storage;
    High operation efficiency, reducing warehouse handling time and improving order fulfillment speed.
  • #HUAYIDE Pallet flow rack
    Pallet Flow Rack 
    Compact structure, maximizing warehouse space utilization;
    Single SKU per channel, suitable for high-volume single SKU storage;
    High operation efficiency, reducing warehouse handling time and improving order fulfillment speed.
  • #HUAYIDE mobile(pallet) racking
    Mobile Racking
    Compact structure, maximizing warehouse space utilization;
    Single SKU per channel, suitable for high-volume single SKU storage;
    High operation efficiency, reducing warehouse handling time and improving order fulfillment speed.

 

 

Radio Shuttle Rack is the optimal choice for cold chain and FMCG industries that require both high-density storage and flexible FIFO/LIFO inventory management. It perfectly balances storage density, operation efficiency and flexibility.

 

 

 

 

 

HUAYIDE Radio Shuttle

 

The HUAYIDE Radio Shuttle System maximizes space utilization with a storage depth starting from 5 meters. It elevates operational efficiency by eliminating the need for forklifts to enter aisles for pallet handling. Built with a robust mechanized structure and premium components, it ensures minimal maintenance. The system operates reliably across a wide temperature range of -30°C ~ +4°C and +5°C ~ +45°C, and is equipped with a high-standard safety system featuring active anti-collision and forklift locking functions. Furthermore, its intuitive Chinese interface ensures straightforward and easy operation.

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HUAYIDE pallet shuttle car front view

 

HUAYIDE Shuttle Car Battery Charging Station and Shuttle Car Battery

 

HUAYIDE Shuttle Car Battery

 

HUAYIDE Shuttle Car adopts plug-in polymer lithium batteries with imported cells and domestic assembly, certified by CE and FCC.

These batteries feature large capacity, long service life, no memory effect, fast charging/discharging, and eco-friendliness.Tested under 1500kg full load uninterrupted operation, they outperform traditional batteries.

The plug-in design allows quick replacement. We offer domestic contract supply with efficient after-sales support.

 

 

 

 

 

Storage Modes

 

FIFO – First In, First Out

First In, First Out

When racks are accessible from both sides, pallets can be loaded from one side and retrieved from the opposite side.This layout is often used in industries where product rotation is important.

 

 

LIFO – Last In, First Out

Last In, First Out

In single-side access layouts, pallets are stored and retrieved from the same side of the rack.This method is commonly used when products are stored in large batches and strict stock rotation is not required.

 

 

 

 

 

When A Radio Shuttle System Is A Good Option

Radio shuttle systems are typically considered in the following situations:

 

warehouses with limited floor space
operations storing large volumes of the same product
cold storage facilities where reducing forklift travel can improve efficiency
distribution centers that require high storage density
(Compared with conventional pallet racking, shuttle systems usually allow deeper storage lanes, which increases overall storage capacity within the same building footprint.)

 

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